The MPD Process
Select a highlighted component for more detail.
Rotating Control Devices (RCDs)
A = Overall Height
B = Body Height
C = Center of Outlets
Body
| Series | TITAN |
| Inside Diameter | Dictated by ID of Lower Flange |
| Bottom Inlet | Upon Request (see Dimensional Data) |
| Side Outlet | 7 1/16” 5 000 API Flange (Studded) |
| Additional Side Outlet (TITAN 5 – Standard, TITAN 3 – Optional) |
4 1/16” 5 000 API Flange (Studded) |
| Equalize/Bleed Down Outlet | 2 1/16” 5 000 API Flange (Studded) |
| Pressure Rating | TITAN 5 Body – 5 000 psi (34.5 MPa) TITAN 3 Body – 3 000 psi (20.7 MPa) |
| API 16RCD Monogram | No. 0027 |
TITAN 3
Body
| Bottom Flange* | Overall Height with ARES 1578 Bearing Assembly | Body Height | Center of Outlets |
|---|---|---|---|
| 13 5/8” 5M‡ | 37.4” 95.0 cm |
33.2” 84.3 cm |
19.1” 48.5 cm |
| 11” 5M | 36.9” 93.7 cm |
32.7” 83.1 cm |
18.5” 47.0 cm |
| 11” 3M | 35.2” 89.4 cm |
31.0” 78.7 cm |
16.8” 42.6 cm |
| 9” 5M | 35.7” 90.7 cm |
31.5” 80.0 cm |
17.3” 43.8 cm |
| 7 1/16” 5M | 35.2” 89.4 cm |
31.0” 78.7 cm |
16.8” 42.6 cm |
‡ Shorter TITAN 3 bodies can be manufactured on special request *API Rotating Flanges
View Brochure »TITAN 5
Body
| Bottom Flange* | Overall Height with ARES 1578 Bearing Assembly | Body Height | Center of Outlets |
|---|---|---|---|
| 13 5/8” 5M | 37.8” 96.0 cm |
34.0” 86.4 cm |
18.8” 47.8 cm |
| 11” 5M | 37.8” 96.0 cm |
34.0” 86.4 cm |
18.8” 47.8 cm |
| 11” 3M | 36.7” 93.2 cm |
32.5” 82.6 cm |
17.3” 43.8 cm |
* API Rotating Flanges
View Brochure »ORION Hydraulic Clamp
TITAN Body
| Size / Pressure | 11in. 5M | 13 ⅝ in. 5M | |||
Operating Parameters
| MAWP-Static | 34,474 kPa (5,000psi) |
| Maximum Temperature | 121° C (250° F) |
| Minimum Temperature | -29° C (-20° F) |
Physical Data TITAN Body with ORION Hydraulic Clamp
| Maximum Throughbore | 279.4 mm (11.0 in.) | 346.1 mm (13 ⅝ in.) |
| Bottom Flange | Rotating | |
| Connection | 11in. 5M | 13-⅝ in. 5M |
| R-54 | BX-160 | |
| Assembly Weight | 1,400 kg (3090 lb.) | 1,485 kg (3,270 lb.) |
| Flowline Flange | Studded | |
| Connection | 7-¹⁄₁₆ in. 5M R-46 | |
| MPD Flange | Studded | |
| Connection | 4-¹⁄₁₆ in. 5M R-39 | |
| Hole Fill Flange | Studded | |
| Connection | 2-¹⁄₁₆ in. 5M R-24 | |
| Max Width in Closed Position | 900 mm (35.4 in.) | |
| Max Width in Open Position | 830 mm (32.7 in.) | |
| Height without ARES1578 Installed | 940 mm (37.0 in.) | |
| Height with ARES1578 Installed | 1006 mm (39-⅝ in.) | |
ORION Control Console (OCC)
| Power Source | Air / Pneumatic (no electrical components) | |
| Dimensions | 520 mm x 468 mm x 565 mm | |
| (L x W x H) | (20-⁷⁄₁₆ in. x 18-⁷⁄₁₆ in. x 22-¼ in.) | |
ARES Bearing Assemblies
Main Specifications – ARES Series Bearing Assembly
ARES bearing assemblies can be installed in either the TITAN 3 or TITAN 5 bodies
| 1578 Bearing Assembly | 3078 Bearing Assembly | 3090 Bearing Assembly | |
|---|---|---|---|
| Maximum Outer Diameter | 17 ¼” (43.8 cm) | 17 ¼” (43.8 cm) | 17 ¼” (43.8 cm) |
| Passthrough Diameter | 7 ¾” (19.7 cm) | 7 ¾” (19.7 cm) | 9” (22.88 cm) |
| Static Pressure Rating | 3000 psi (20.7 MPa) | 5000 psi (34.5 MPa) | 5000 psi (34.5 MPa) |
| Dynamic Rating @ 60 RPM | 1500 psi (10.3 MPa) | 3000 psi (20.7 MPa) | 3000 psi (20.7 MPa) |
| Dynamic Rating @ 100 RPM | 1500 psi (10.3 MPa) | 2500 psi (17.2 MPa) | 2330 psi (16.1 MPa) |
| Dynamic Rating @ 150 RPM | 1000 psi (6.9 MPa) | 1500 psi (10.3 MPa) | 1500 psi (10.3 MPa) |
| Dynamic Rating @ 200 RPM | 1000 psi (6.9 MPa) | 250 psi (1.7 MPa) | 250 psi (1.7 MPa) |
| Maximum RPM | 200 RPM | 200 RPM | 200 RPM |
Dual Upper Stripper Assemblies (DUSA)
| ARES 3078 Bearing Assembly with Dual Sealing Element | ARES 3090 Bearing Assembly with Dual Sealing Element | |
|---|---|---|
| Maximum Outer Diameter | 17 ¼” (43.8 cm) | 17 ¼” (43.8 cm) |
| Passthrough Diameter | 7 ¾” (19.7 cm) | 9″ (22.86 cm) |
| Overall Height above TITAN RCD Body | 36.1” (91.7 cm) | 39.7″ (101 cm) |
| Weight | 1505 lbs (683 kg) | 1595 lbs (724 kg) |
| Static Pressure Rating | 5000 psi (34.5 MPa) | 5000 psi (34.5 MPa) |
| Dynamic Pressure Rating @ 60 RPM | 3000 psi (20.7 MPa) | 3000 psi (20.7 MPa) |
| Dynamic Pressure Rating @ 100 RPM | 2500 psi (17.2 MPa) | 2330 psi (16.1 MPa) |
| Dynamic Pressure Rating @ 150 RPM | 1500 psi (10.3 MPa) | 1500 psi (10.3 MPa) |
| Dynamic Pressure Rating @ 200 RPM | 250 psi (1.7 MPa) | 250 psi (1.7 MPa) |
| Maximum RPM | 200 RPM | 200 RPM |
ATLAS
| Series | ATLAS |
| Inside Diameter | Dictated by ID of Lower Flange |
| Standard Bottom Connection | 18 3/4″ 5M BX-163 Flanged |
| Standard Top Connection | 21 1/4″ 2M R-73 Studded |
| Side Outlets | (3) 7 1/16” 5M R-46 Studded |
| Equalize/Bleed Down Outlet | (1) 7 1/16” 5M R-46 Studded |
| Static Pressure Rating | 5000 psi (34.5 MPa) 2000 psi (13.8 MPa) |
Bearing Assemblies – POSEIDON Series
| POSEIDON 3078* | POSEIDON 3090* | |
|---|---|---|
| Maximum Outer Diameter | 19” (482.6 mm) | 19” (482.6 mm) |
| Bore Thru Bearing | 7 ¾” (196.9 mm) |
9” (228.6 mm) |
| Static Pressure Rating | 5000 psi (34.5 MPa) |
5000 psi (34.5 MPa) |
| Dynamic Rating @ 60 RPM | 3000 psi (20.7 MPa) |
3000 psi (20.7 MPa) |
| Dynamic Rating @ 100 RPM | 2500 psi (17.2 MPa) |
2330 psi (16.1 MPa) |
| Dynamic Rating @ 150 RPM | 1500 psi (10.3 MPa) |
1500 psi (10.3 MPa) |
| Dynamic Rating @ 200 RPM | 250 psi (1.7 MPa) | 250 psi (1.7 MPa) |
| Maximum RPM | 200 RPM | 200 RPM |
*Dual Bearing Assemblies available
API Certificates
All Beyond Energy RCD Products are developed in accordance with API Spec 16RCD
MPD Integrated Manifold Building
Beyond has designed two distinct Choke Manifold Buildings, depending on the customer needs.
MERCURY MPD™ is an entry-level, low-cost MPD system with a minimal footprint and only requires one truckload to mobilize. This system is fully automated, offers complete digital integration with the rig, and can be operated with no MPD personally on-site.
View Brochure » Interactive Tour »
NITRO MPD™ is Beyond’s flagship system package that is a fully loaded MPD system intended for truly challenging MPD applications. This system incorporates advanced Hydraulic models to control downhole ECD during drilling and tripping operations with pinpoint accuracy and is perfect for drilling narrow window wells. It allows for early event detection against kicks and losses and includes our patented Nitrogen BackPressure system. This feature ensures you retain dynamic control of your well even in static well conditions such as connections or power loss at the rig.
View Brochure » Interactive Tour – 4” Manifold Building » Interactive Tour – 6” Manifold Building »Automated BackPressure Control System
| Maximum Working Pressure | Can be programmed to any working pressure |
| Number of Consoles | 2 (local and remote) |
| Remote Control via Tablet | Yes |
| Control Mode in Case of Failure | Last pressure value is maintained |
| Backpressure Control Type | Automated (programmable as a function of flow rate) |
| Multiple Independent Choke Control | Yes |
| Power Source | Electric Pneumatic (backup) UPS (backup) |
| Communication Protocol | WITS, Modbus (other protocols available) |
| Remote Control | Yes, via internet connection |
Our Nitrogen BackPressure Management System automatically maintains surface backpressure during static periods in case of pump or choke failure. The automated backpressure control system has been designed by actual users who have in-depth knowledge of MPD operations and was created to deliver rapid and accurate pressure control while providing flexibility to operate under a wide range of conditions.
*Patent pending
Integrated Gas Buster Separator (BIG-B)
Beyond offers a Gas Buster / Separator specifically designed for MPD and Flow Drilling applications, where gas needs to be removed from the drilling fluid and cuttings mixture. The BIG-B has been designed to avoid the need for cranes during rig up and rig down operations and minimize the footprint by housing the MPD manifold building and separator in the same skid.
View Brochure »MPD Separator
Besides our BIG-B Separator model, Beyond also offers a standard high capacity Gas Liquid Separator for Managed Pressure Drilling (MPD) and Underbalanced Drilling (UBD) operations that require handling a continuous flow of gas, liquid, and cuttings.
View Brochure »Flare Stack
Our Flare Stack complements the MPD system by offering a safe and reliable way to flare gas returns from the wellbore. The Flare Stack is designed to self-erect, saving time and money from the conventional design that requires a crane to rig up and rig down the MPD system.
Beyond’s Flare Stack offers an integrated solution that contains an advanced ignition system and a flame arrestor with a bypass for emergencies.
The Flare Stack Skid has been designed to accommodate pipe baskets, eliminating additional trucks during transportation.
MPD Skid Walking System
Run the most efficient MPD operation with Beyond MPD technology: Minimize the rig down and rig up time between wells on the same well pad using our MPD Skid Walking System.
For those operators looking to decrease moving times between wells on multi-well pads, Beyond offers a Walking System solution that allows “walking” the skid containing the MPD Choke Manifold Building and the MPD Separator, avoiding the need for crane or pickers as well as the need to rig up or rig down MPD lines while moving between wells.
Technical Support
Beyond prides itself in offering the best-in-class MPD products, on-site MPD Supervision, and MPD Technical Support. As part of the MPD portfolio of products, Beyond provides MPD Technical Support with an experienced team of Specialists that provide the customer with all their needs in Well Design and Operations Monitoring Services using state-of-the-art software.
MPD Technical Support Services
- MPD Feasibility Analysis
- MPD Programs
- Equivalent Circulating and Static Density Analyses
- Swab and Surge Analyses
- Mud Rollover and Cementing Schedules in MPD Mode
- Mud Density and Rheology Overview
- End of Well Reports
- Operations Monitoring and Support, including on-site Hydraulic Simulations
Technical Support Services Experience
- Very Narrow Window Operations
- Horizontal Drilling in Different Pressure Profile Zones
- Flow Drilling and Multiphase Operations
- Drilling Optimization (ROP optimization, pressure-related events mitigation)
- HPHT Operations in Deep-Wells (depth > 20,000’ or 6,000m)
- Cementing in MPD Mode
Advantages of Beyond MPD Services
Less loads to transport
Our MERCURY MPD™ package only requires a SINGLE truckload to the site. Our complete NITRO MPD™ package requires only 3 loads vs. 5-6 loads for packages available in the market today.
Faster & less expensive rig up and rig down
Our integrated package requires less piping, and with our self-erecting systems, no crane is needed for rig up and rig down operations.
Unique MPD package walking system
Beyond’s patented walking system allows for an even faster rig-up and rig-down on multi-well pads since it is unnecessary to modify the existing system for well-to-well mobilization. This system is offered with our complete NITRO MPD™ package.
Smaller footprint
For our NITRO MPD™ package, no additional interconnecting pipework is needed between the choke manifold and the separator. Only 2 skids are required for the manifold, metering system, separator, flare stack, and pipe baskets.
Minimum crew on-site
No crew is required for MERCURY MPD™. For our NITRO MPD™, our standard crew covering 24-hr operations consists of only 3 people on-site covering site supervision, equipment maintenance, RCD operations, and continuous pressure monitoring and management.
State of the art backpressure control system
The automated backpressure control system has been designed by actual users who have in-depth knowledge of MPD operations and was created to deliver rapid and accurate pressure control while providing flexibility to operate under a wide range of conditions.
24/7 Engineering support
With the top Engineering team in the business, our staff assists our valued customers with designing their wells, supporting the field operations 24/7, monitoring all drilling activities while ensuring the technical integrity of the drilling operations.
The most experienced and motivated team of Operators and Supervisors
All our senior supervisory staff have 15+ years of global knowledge in MPD and UBD applications worldwide, ensuring your well is in the best hands possible.
Experience
Our experienced team has drilled over 2,000 wells in the last 7 years, ranging from multiphase operations to HPHT wells with no practical drilling window, while under various conditions around the globe.
MPD Project Process
The first stage of a MPD Project is the technical feasibility analysis (quick look) to determine if the project is technically feasible. Beyond can provide an insight into how MPD can help and what would be necessary to drill using MPD techniques.
Once the project has been deemed technically feasible, a rig visit is performed by qualified Beyond personnel to ensure that the MPD equipment can be rigged up safely and efficiently at the rig site. Recommendations can also be made at this stage to optimize time and resources for the operation to be performed.
After the preliminary steps are completed, the Beyond team compiles all the information and generates a complete MPD Program that encompasses all the drilling parameters to be followed during the operation. Equipment specifications, procedures and process diagrams are also included in this document.
During the job execution, the equipment is rigged up on location and the MPD Program is executed. During this stage, Beyond generates daily reports and provides 24/7 technical support to ensure all new data and conditions are considered and plans modified if necessary.
After the job is performed, all information generated during the operation is gathered and analyzed to include in an ‘End of Well Report’ document that contains lessons learnt from the operation as well as actual well information that is very useful for future drilling jobs.
Request a MPD Quick Look
Contact us to get started.
1.866.648.9067
Suite 1110, 505 3rd St SW.
Calgary, AB T2P 3E6